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Commissioning & Startup
FAT/SAT support, functional testing, startup planning, process qualification, and punch-list recovery.
Operational Recovery Engineering
Stability for Critical Manufacturing Systems
Commissioning, process stabilization, capability expansion, and systems integration for industrial operations working under real-world constraints.
Solitrum
Systems
Engineering Stability Under Pressure
When to Call
When the process is running, but nobody trusts it.
Solitrum Systems is built for the uncomfortable middle ground between engineering, operations, controls, quality, and schedule pressure.
A commissioning project is slipping
Yield losses don’t have a clear root cause
R&D success is failing in production
A process has become unstable
Operations and engineering are deadlocked
Critical systems need recovery
Capabilities
Engineering support for high-consequence manufacturing environments.
Focused on the systems where process, equipment, controls, safety, and production performance collide.
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Process Stabilization
Root cause analysis, yield recovery, SPC implementation, process windows, and repeatability improvement.
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Capability Expansion
New process integration, hazardous chemistry readiness, scale-up support, and manufacturing handoff.
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Controls & Data Systems
PLC/SCADA strategy, alarms, interlocks, data acquisition, dashboards, and process monitoring requirements.
Industry Focus
Glass Manufacturing
CVD & Thin Films
Thermal Process Systems
Safety-Critical Operations
Advanced Manufacturing
Structured experimentation and process analysis used to improve coating performance and reduce variation.
Root cause investigation translated into durable corrective action for persistent manufacturing defects.
Operational and engineering improvements delivered measurable performance gains in production environments.
Operational Recovery Framework
Assess
Evaluate process behavior, failure modes, production constraints, controls, maintenance history, and operational pressure points.
Stabilize
Prioritize immediate actions to restore repeatability, operational confidence, and safe production conditions.
Recover
Isolate root causes through data analysis, experimentation, systems review, and process engineering.
Sustain
Translate corrective actions into standards, monitoring systems, documentation, and long-term controls.
Selected Project Experience
CVD Capability Expansion
Led commissioning and capability expansion of CVD systems for hazardous chemistries including silane and hydrogen fluoride. Coordinated process integration, controls strategy, safety systems, and manufacturing readiness within an active production environment.
Outcome
Delivered expanded process capability while supporting operational stability and safe deployment.
Persistent Defect Elimination
Investigated a long-standing manufacturing defect affecting coating quality and production confidence. Structured experimentation and process analysis isolated the failure mechanism and guided redesign of the vaporization system.
Outcome
Improved coating quality performance by approximately 25% and restored process stability.
High-Volume Manufacturing Recovery
Supported delivery and stabilization of high-volume production systems through process optimization, data analysis, and operational coordination across engineering and manufacturing teams.
Outcome
Contributed to throughput improvements exceeding 35% while reducing operational disruption and backlog risk.
Built for the floor, not just the conference room.
Solitrum Systems is positioned for direct engagement with equipment, data, operators, process conditions, and real production constraints.
Safety-critical systems
Hands-on commissioning
Thermal process experience
Glass, coatings, and materials
Ready to stabilize the system?
Start with a focused conversation about the process, failure mode, schedule pressure, and what recovery needs to look like.
Contact Solitrum Systems